Smart Coating Solution for Home Appliance PCB Protection
This fully automated double‑side conformal coating line is specifically designed for smart home appliance manufacturing, delivering high‑throughput, reliable PCB protection for mission‑critical control boards.
From washing machines and refrigerators to air conditioners and smart kitchen appliances, this line ensures consistent coating quality, improved yield, and seamless integration into high‑volume production environments.
Line Configuration
The line is arranged to process boards through a complete top‑and‑bottom coating cycle:
Coating Machine → Sealing Inspection Conveyor → UV Curing Oven → Flipper → Coating Machine → Sealing Inspection Conveyor → UV Curing Oven → Inspection & Unloading Station
Key Stations
Station
Function
Coating Machine
High‑precision selective conformal coating with ±0.02mm repeatability
Sealing Inspection Conveyor
Provides leveling time and buffering between stations
UV Curing Oven
Rapid UV curing for high‑throughput processing
Flipper
Automatically inverts boards for bottom‑side coating
Inspection & Unloading
Final quality check and board removal
Why This Line for Smart Home Appliances?
Requirement
Our Solution
Double‑side PCB protection
Two coaters + flipper + dual UV ovens for complete coverage
High‑volume production
Continuous inline flow with minimal operator intervention
Compact footprint
Space‑saving design suitable for small workshops and cleanrooms
Fast curing
UV ovens cure coatings in seconds – dramatically faster than thermal methods
Consistent quality
Precision coating + inspection ensures uniform results
Applications
This line is ideal for coating PCBs used in:
Washing machines & dryers
Refrigerators & freezers
Air conditioners & HVAC systems
Smart kitchen appliances
IoT‑enabled home devices
Smart meters & controllers
Built for Home Appliance Manufacturing
Engineered for high‑mix, high‑volume production, this coating line ensures:
Reliable PCB protection against moisture, dust, and corrosion
Accurate masking of connectors and test points
Stable processing with minimal changeover time
Seamless integration with existing production lines
Contact Haipai Automation to discuss your smart home appliance coating line requirements.
#ConformalCoating #SmartHome #HomeAppliances #PCBA #SMT #CoatingLine #Automation #PCBProtection #UVCoating #ElectronicsManufacturing #SmartManufacturing #DoubleSidedCoating #IoT #ApplianceElectronics #IndustrialAutomation
Smart Coating Solution for Home Appliance PCB Protection
This fully automated double‑side conformal coating line is specifically designed for smart home appliance manufacturing, delivering high‑throughput, reliable PCB protection for mission‑critical control boards.
From washing machines and refrigerators to air conditioners and smart kitchen appliances, this line ensures consistent coating quality, improved yield, and seamless integration into high‑volume production environments.
Line Configuration
The line is arranged to process boards through a complete top‑and‑bottom coating cycle:
Coating Machine → Sealing Inspection Conveyor → UV Curing Oven → Flipper → Coating Machine → Sealing Inspection Conveyor → UV Curing Oven → Inspection & Unloading Station
Key Stations
Station
Function
Coating Machine
High‑precision selective conformal coating with ±0.02mm repeatability
Sealing Inspection Conveyor
Provides leveling time and buffering between stations
UV Curing Oven
Rapid UV curing for high‑throughput processing
Flipper
Automatically inverts boards for bottom‑side coating
Inspection & Unloading
Final quality check and board removal
Why This Line for Smart Home Appliances?
Requirement
Our Solution
Double‑side PCB protection
Two coaters + flipper + dual UV ovens for complete coverage
High‑volume production
Continuous inline flow with minimal operator intervention
Compact footprint
Space‑saving design suitable for small workshops and cleanrooms
Fast curing
UV ovens cure coatings in seconds – dramatically faster than thermal methods
Consistent quality
Precision coating + inspection ensures uniform results
Tailored Coating Solution for Automotive PCB Protection
This fully automated double‑side conformal coating line is engineered specifically for the automotive electronics industry, delivering high‑throughput processing with precision, consistency, and full traceability.
Designed for production environments that demand zero‑defect reliability, this integrated line combines coating, inspection, curing, flipping, and return‑track automation into a single, continuous workflow – significantly improving efficiency while reducing manual handling and operator dependency.
Line Configuration
The line is arranged to process boards through a complete top‑and‑bottom coating cycle:
Elevator → Automatic Feeder → Coating Machine → Sealing Inspection Conveyor → IR Curing Oven → Flipper → Coating Machine → Sealing Inspection Conveyor → IR Curing Oven → Inspection & Unloading Station → Elevator → Lower Return Track
Key Stations
Station
Function
Elevator & Feeder
Elevates and loads PCBs into the line automatically
Coating Machine
High‑precision selective conformal coating with ±0.02mm repeatability
Sealing Inspection Conveyor
Provides leveling time and buffering between stations
IR Curing Oven
Uniform infrared heating for rapid, consistent curing
Flipper
Automatically inverts boards for bottom‑side coating
Inspection & Unloading
Final visual inspection and board removal
Lower Return Track
Returns carriers to the front for continuous operation
Why This Line for Automotive Electronics?
Requirement
Our Solution
Double‑side PCB coating
Two coaters + flipper + dual IR ovens for top and bottom protection
Zero defects
Precision coating + inspection stations ensure consistent quality
High throughput
Continuous inline flow with automated material handling
Traceability
Full process control and data logging for quality standards
Floor space efficiency
Compact layout with lower return conveyor for single‑operator control
Applications
This line is ideal for coating automotive electronic assemblies, including:
ECUs (Engine Control Units)
BMS (Battery Management Systems)
Sensor modules
Lighting controllers
Power distribution modules
Built for Reliability
Engineered to meet automotive industry standards, this coating line ensures:
Uniform coating thickness for long‑term PCB protection
Accurate masking of connectors and test points
Stable processing for high‑mix production environments
Seamless integration with MES for full data traceability
Contact Haipai Automation to discuss your automotive coating line requirements.
#ConformalCoating #AutomotiveElectronics #PCBA #SMT #CoatingLine #Automation #PCBProtection #DoubleSidedCoating #ElectronicsManufacturing #SmartFactory #IRCoating #IndustrialAutomation
Accurate 3:1 Ratio. Online Assembly. Ready for Production.
Designed for the demanding requirements of bathroom display modules and LED strip manufacturing, this atmospheric online potting system delivers consistent, high‑quality encapsulation directly on your assembly line – no vacuum chamber required, no manual transfer, no process interruption.
What it does:
Precision 3:1 ratio control – ensures accurate material proportioning for reliable curing and long‑term performance
Online operation – integrates directly with your existing conveyor system, supporting continuous inline production
Atmospheric design – simplifies setup, operation, and maintenance, ideal for high‑volume manufacturing environments
Ideal for:
Bathroom display module sealing and protection
LED strip encapsulation for moisture and dust resistance
Electronic component potting for improved reliability
Sealing and insulation applications in consumer electronics
Why choose this system:
Consistent potting quality – batch after batch
Seamless assembly line integration – reduces handling and cycle time
Wide material compatibility – works with various potting compounds
Proven reliability – built for 24/7 production
Upgrade your potting process with precision, speed, and simplicity.
Learn more about our online potting solutions for bathroom displays and LED applications.
Industry Keywords: Online Potting Machine | LED Strip Potting | Display Potting Equipment | Inline Encapsulation System | PCB Potting Machine | Conformal Coating Equipment | Precision Dispensing System | 3:1 Ratio Potting | Atmospheric Potting Technology | Assembly Line Potting | Electronic Component Encapsulation | Fluid Dispensing Equipment | LED Module Potting | Automated Potting System | Potting Solution Provider
.gtr-container-f8d1e7 {
font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif;
color: #333;
line-height: 1.6;
padding: 16px;
box-sizing: border-box;
max-width: 100%;
overflow-x: hidden;
}
.gtr-container-f8d1e7 p {
margin-bottom: 1em;
text-align: left;
font-size: 14px;
}
.gtr-container-f8d1e7 .gtr-f8d1e7-title {
font-size: 18px;
font-weight: bold;
color: #005BEE;
margin-bottom: 1.5em;
}
.gtr-container-f8d1e7 .gtr-f8d1e7-subtitle {
font-size: 16px;
font-weight: bold;
margin-top: 2em;
margin-bottom: 1em;
color: #333;
}
.gtr-container-f8d1e7 ul {
list-style: none !important;
padding-left: 20px !important;
margin-bottom: 1em;
}
.gtr-container-f8d1e7 ul li {
list-style: none !important;
position: relative !important;
padding-left: 15px !important;
margin-bottom: 0.5em;
font-size: 14px;
text-align: left;
}
.gtr-container-f8d1e7 ul li::before {
content: "•" !important;
position: absolute !important;
left: 0 !important;
color: #005BEE !important;
font-size: 14px !important;
line-height: 1.6 !important;
}
.gtr-container-f8d1e7 strong {
font-weight: bold;
}
@media (min-width: 768px) {
.gtr-container-f8d1e7 {
padding: 24px;
}
.gtr-container-f8d1e7 .gtr-f8d1e7-title {
font-size: 20px;
}
.gtr-container-f8d1e7 .gtr-f8d1e7-subtitle {
font-size: 18px;
}
.gtr-container-f8d1e7 ul {
padding-left: 25px !important;
}
.gtr-container-f8d1e7 ul li {
padding-left: 20px !important;
}
.gtr-container-f8d1e7 ul li::before {
font-size: 16px !important;
}
}
Automatic Conformal Coating Line for Security Industry PCB with IR+UV Curing & SMEMA Interface
Quick Details:
Full in-line automation: Auto feeding → conformal coating → IR curing → UV curing → auto unloading
High-precision conformal coating: ±0.02mm repeatability, avoids connectors/test points for security PCB protection
Dual curing system: IR pre-curing + UV final curing for moisture/salt fog/dust resistance in outdoor security scenarios
SMEMA interface: Seamless integration with SMT lines (pick-and-place, reflow oven, AOI)
Flexible PCB handling: Electric rail width 50–450mm, fits camera modules/access control boards/alarm panels
Multi-mode spraying: Dot/line/curve coating, eliminates shadow effect for uniform coverage
24/7 production stability: Industrial design for mass security device manufacturing
Built-in inspection & cleaning: UV inspection light + independent cleaning tank for quality control
This Security Industry Automatic Conformal Coating Line is engineered for surveillance cameras, access control systems, alarm hosts, and smart security panels. It delivers a fully automated workflow from loading to unloading, eliminating manual labor and boosting production efficiency by over 300%.
The core conformal coating machine uses a servo + ball screw drive with ±0.02mm repeatability, precisely applying coating only to required PCB areas—avoiding sensitive components like camera sensors and connector pins to cut material waste and masking costs.
The IR+UV dual curing system is optimized for harsh outdoor security environments: IR curing quickly sets the coating to prevent flow, while UV curing forms a dense, durable layer that resists moisture, salt fog, and dust, extending the service life of security devices.
With a standard SMEMA interface, it integrates seamlessly into existing SMT assembly lines. The electric adjustable conveyor (50–450mm) and flexible programming (manual teaching + mouse-keyboard input) support quick changeovers for multi-variety, small-batch security product production.
Automatic Conformal Coating Line for EV Charging Pile PCBs with Sealing Inspection & IR Curing
Quick Details:
Full in-line automation: Automatic Lifter → Auto feeding conveyor → Conformal coating machine → Sealing inspection conveyor → IR curing oven → Automatic Lifter
High-precision conformal coating: ±0.02mm repeatability via servo + ball screw drive, precisely avoiding charging pile PCB connectors, high-voltage components and sensitive areas
IR curing system: Uniform infrared curing for strong coating adhesion, resistant to high temperature, humidity and electrical corrosion in EV charging scenarios
Lower rotary track: Dual-layer track design (upper production, lower return) to optimize workshop space and improve material flow efficiency
SMEMA compatible: Standard SMEMA interface for seamless integration with SMT assembly lines (pick-and-place, reflow oven, AOI)
Flexible PCB handling: Electric rail width adjustment (50–450mm), fits various charging pile PCB sizes (DC fast charging, AC slow charging boards)
Multi-mode coating: Dot/line/curve/area spraying, eliminates shadow effect for uniform edge coverage on high-density power PCBs
24/7 production stability: Industrial-grade design for mass manufacturing of EV charging pile components
This Charging Pile Automatic Conformal Coating Line is a tailor-made solution for electric vehicle charging pile manufacturers, addressing the high-reliability and safety demands of DC fast-charging, AC slow-charging and on-board charging PCBs.
The entire line integrates automatic lifting, feeding, conformal coating, sealing inspection, infrared curing and unloading modules, with a lower rotary track for material return, realizing a closed-loop automated production flow. The core conformal coating machine adopts a high-precision servo + ball screw drive system with ±0.02mm repeatability, which accurately applies protective coating only to the required areas of charging pile PCBs, avoiding high-voltage terminals, communication interfaces and sensitive electronic components—effectively reducing material waste and eliminating the need for manual masking.
The infrared curing oven provides uniform and stable heating, quickly solidifying the coating to form a dense protective layer that withstands high temperature, humidity, dust and electrical corrosion, extending the service life of charging piles and meeting national standards for EV charging equipment reliability.
With a standard SMEMA interface, the line can be seamlessly connected to existing SMT production lines. The dual-layer track design (upper production, lower return) optimizes workshop space utilization, while the flexible programming (manual teaching + mouse-keyboard input) supports quick product changeovers for multi-type charging pile production. This solution not only improves production efficiency by over 300% compared with manual coating, but also reduces the defective rate to below 0.1%, helping manufacturers meet the safety and reliability requirements of global EV charging markets.
.gtr-container-f7h3k9 {
font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif;
color: #333;
line-height: 1.6;
padding: 15px;
box-sizing: border-box;
max-width: 100%;
overflow-x: hidden;
}
.gtr-container-f7h3k9 p {
font-size: 14px;
margin-bottom: 1em;
text-align: left !important;
padding: 0;
}
.gtr-container-f7h3k9 strong {
font-weight: bold;
}
.gtr-container-f7h3k9 .gtr-main-title {
font-size: 18px;
font-weight: bold;
margin-bottom: 1em;
color: #333;
text-align: left;
}
.gtr-container-f7h3k9 .gtr-section-title {
font-size: 16px;
font-weight: bold;
margin-top: 1.5em;
margin-bottom: 0.8em;
color: #333;
text-align: left;
}
.gtr-container-f7h3k9 p img {
vertical-align: middle;
}
.gtr-container-f7h3k9 ul {
list-style: none !important;
padding: 0 !important;
margin: 0 0 1.5em 0 !important;
}
.gtr-container-f7h3k9 li {
position: relative !important;
padding-left: 1.8em !important;
margin-bottom: 0.6em !important;
line-height: 1.6 !important;
font-size: 14px !important;
text-align: left !important;
}
.gtr-container-f7h3k9 li::before {
content: "•" !important;
color: #005BEE !important;
font-size: 1.2em !important;
position: absolute !important;
left: 0 !important;
top: 0.1em !important;
line-height: 1 !important;
}
@media (min-width: 768px) {
.gtr-container-f7h3k9 {
padding: 25px;
}
.gtr-container-f7h3k9 .gtr-main-title {
font-size: 20px;
}
.gtr-container-f7h3k9 .gtr-section-title {
font-size: 18px;
}
}
Automatic Conformal Coating Line for Power Supply PCBs with Sealing Inspection & UV Curing
Quick Details:
Full in-line automation: Automatic feeding conveyor → Conformal coating machine → Sealing inspection conveyor → UV curing oven → Inspection & collection station
High-precision conformal coating: ±0.02mm repeatability via servo + ball screw drive, precisely avoiding power supply PCB connectors, high-voltage pins and sensitive components
UV curing system: Fast, deep UV curing for strong coating adhesion, resistant to high temperature, humidity and electrical corrosion in power supply applications
Flexible PCB handling: Electric rail width adjustment (50–450mm), fits various power supply PCB sizes (adapter, server power, industrial power boards)
Multi-mode coating: Dot/line/curve/area spraying, eliminates shadow effect for uniform edge coverage on high-density power PCBs
SMEMA compatible: Standard SMEMA interface for seamless integration with SMT assembly lines (pick-and-place, reflow oven, AOI)
24/7 production stability: Industrial-grade design for mass manufacturing of power supply components
This Power Supply Industry Automatic Conformal Coating Line is a tailor-made solution for power supply manufacturers, addressing the high-reliability and safety demands of AC/DC adapters, server power supplies, industrial power modules and switching power supply PCBs.
The entire line integrates automatic feeding, conformal coating, sealing inspection, UV curing and final inspection/collection modules, realizing a fully automated production flow from loading to unloading. The core conformal coating machine adopts a high-precision servo + ball screw drive system with ±0.02mm repeatability, which accurately applies protective coating only to the required areas of power supply PCBs, avoiding high-voltage terminals, fuse holders and sensitive control components—effectively reducing material waste and eliminating the need for manual masking.
The UV curing oven provides fast, deep cross-linking, quickly solidifying the coating to form a dense protective layer that withstands long-term thermal stress, electrical corrosion and environmental humidity, extending the service life of power supplies and meeting international safety standards for electronic power products.
With a standard SMEMA interface, the line can be seamlessly connected to existing SMT production lines. The compact layout (L5250mm * W1350mm) optimizes workshop space, while the flexible programming (manual teaching + mouse-keyboard input) supports quick product changeovers for multi-type power supply production. This solution not only improves production efficiency by over 300% compared with manual coating, but also reduces the defective rate to below 0.1%, helping manufacturers meet the reliability and safety requirements of global power supply markets.